Thomas Saf-T-Liner Conventional

Thomas Saf-T-Liner Conventional
Overview
ManufacturerThomas Built Buses (Freightliner)
Production1972–2002
AssemblyUnited States: High Point, North Carolina
Canada: Woodstock, Ontario
Mexico: Monterrey, Nuevo León
Body and chassis
ClassType C (conventional)
Body styleCowled chassis
ChassisDodge D-300 (1972–1977)
Ford B series (1972–1998)
Freightliner FS-65 (1997–2006)
Chevrolet/GMC B series (1972–1991)
International Loadstar 1703/1803 (1972–1978)
International S-1700/S-1800 (1979–1989)
International 3800 (1989–2002)
RelatedThomas Saf-T-Liner FS-65
Dimensions
Width96 in (2,438 mm)
Curb weight18,000–35,000 lb (8,165–15,876 kg) (GVWR)
Chronology
Successor

The Thomas Saf-T-Liner Conventional (often shortened to Thomas Conventional) is a bus body manufactured by Thomas Built Buses from 1972 to 2002. Produced primarily as a yellow school bus, the model line is also produced for commercial use and other specialty configurations.[1]

Thomas manufactures the Conventional in High Point, North Carolina, while other Conventionals were built in Woodstock, Ontario and Monterrey, Mexico. The FS-65 used for the Saf-T-Liner Conventional was built in Gaffney, South Carolina, which was opened in 1995.[2] In late 2006, The final "1972-style" Conventional was a FS-65, and was delivered on December 13, 2006 to Maryland-based O'Brien Bus Service, Inc.[3]

Background

In 1936, Thomas Car Works secured part of a bid to produce 500 school bus bodies for North Carolina. As the company was only financially able to acquire materials for 200 bodies, North Carolina split the bid between Thomas and Hackney Brothers.[4] Dependent on length, Thomas offered wood-bodied school buses for $195 to $225.[4] Following the completion of its second school bus bid in 1937, the company focused nearly all production on school bus bodies.[4] In what is a long tradition that continues to the present day, Thomas remains the primary supplier of school buses to North Carolina.[3][5]

During World War II, Thomas Car Works was active in war production, shifting from buses to bodies for the GMC CCKW 2½-ton 6x6 truck.[3][4] After World War II, Thomas Car Works returned to vehicle production, concentrating nearly entirely on school buses. In 1957, Thomas Car Works introduced the "Saf-T-Liner" trade name for the first time, becoming full-time in 1972.[4]

Design history

As Thomas Car Works had ended its involvement with streetcars since World War II, the new generation of company leaders chose a new name for the company tied closer to its current product lines; in 1972, Perley A. Thomas Car Works was renamed Thomas Built Buses, Inc (used in its emblems and marketing material since the 1940s and 1950s).[3][4][5]

Also in that year, the Conventional body underwent a major redesign, becoming the Saf-T-Liner Conventional. Along with extending the rub rails completely around the body, the front and rear roof caps were flattened (to accommodate 8-lamp warning systems), and the windshield was enlarged.[1] Following the addition of safety upgrades to comply with safety mandates in 1977, the Saf-T-Liner body saw use in the Conventional through the end of 2006; in modified form, it remains in use with the EFX and HDX (and resized to fit the Minotour).

For 1989, Thomas Built Buses introduced the Thomas Vista as its own semi-forward control bus. The Vista originally used a GM chassis, that was later replaced by a International 3600 chassis for 1992, and discontinued in 1998.[6]

In May 1996, Thomas unveiled the Saf-T-Liner FS-65, using a Freightliner FS-65 chassis and a Saf-T-Liner body.[7] The first completely new school bus chassis introduced since the 1980 redesign of the Ford B-Series, the Freightliner Freightliner FS-65 was scheduled for mid-1996 production;[7] the first Thomas FS-65 bus rolled off the assembly line in January 1997.[8]

During its production run, the FS-65 chassis saw relatively few changes. After 2002, all Freightliner FS-65 chassis wore Thomas bodies. The FS-65 is easily distinguishable from a regular Saf-T-Liner by its 4-piece windshield; the standard Saf-T-Liner Conventional used a smaller, 2-piece windshield.[4] By the end of 2002, the International 3800 chassis were dropped after the 2003 model year, leaving the FS-65 as a sole chassis for Thomas bodies.

In 2004, the Thomas Saf-T-Liner C2 was introduced as the successor to the Conventional and the FS-65. Sold alongside the C2, the FS-65 remained in production into the 2007 model year.[9] In November 2004, Thomas delivered its first Saf-T-Liner C2, the successor of the FS-65, to Durham School Services.[10]

On December 13, 2006, Thomas delivered its final Saf-T-Liner Conventional to O'Brien Bus Service of College Park, Maryland, owned by Gary O'Brien. The 2006 discontinuation of the Saf-T-Liner FS-65 marked the end of the FL-Series (alongside its severe-service variants), as medium-duty production ended after 2004.[1][4]

Chassis Suppliers

Thomas Saf-T-Liner Conventional Chassis Suppliers
Manufacturer Chrysler Corporation Ford Motor Company
Freightliner
General Motors International Harvester
Navistar International
Model Name Dodge D-Series Ford B600/B700/B800
Freightliner FS-65
Chevrolet/GMC B-series International Loadstar
International S-1700/S-1800
International 3800
Years Available 1972–1977 1972–1998
1997–2006
1972–1991 1972–1978 (Loadstar)
1979–1989 (S-Series)
1989–2002 (3800)
Image
Notes Dodge ended production of school bus chassis after 1977. See also: Thomas Saf-T-Liner FS-65 After 1991, GM B-Series supplied only to Blue Bird.

Comparable products

References

  1. ^ a b c "Thomas retires the FS-65". Thomas Built Buses. Archived from the original on December 23, 2006. Retrieved February 9, 2026.
  2. ^ "Gaffney Bids For Bus Plant". Shelby Star (N.C.). April 26, 2002.
  3. ^ a b c d "Company History - Thomas Built Buses". thomasbuiltbuses.com. Archived from the original on June 17, 2019. Retrieved February 9, 2026.
  4. ^ a b c d e f g h "Perley A. Thomas Car Works, Thomas Built Buses, Inc., Thomas Built Buses div. of Freightliner, Thomas Built Buses div. of Daimler Trucks N.A." Retrieved February 9, 2026.
  5. ^ a b "About Us--Quick Facts" Archived 2010-04-07 at the Wayback Machine. Thomas Built Buses website. Retrieved February 9, 2026.
  6. ^ "Thomas Vista". Thomasbus.com. Archived from the original on June 29, 1998. Retrieved February 9, 2026.
  7. ^ a b "Freightliner -- News". January 18, 1998. Archived from the original on January 18, 1998. Retrieved February 9, 2026.{{cite web}}: CS1 maint: bot: original URL status unknown (link)
  8. ^ "Freightliner -- News". January 18, 1998. Archived from the original on January 18, 1998. Retrieved February 9, 2026.{{cite web}}: CS1 maint: bot: original URL status unknown (link)
  9. ^ "Thomas Built Buses Introduces All New Saf-T-Liner C2". Thomas Built Buses (Press release). November 11, 2003. Archived from the original on December 5, 2003. Retrieved February 9, 2026.
  10. ^ "Saf-T-Liner C2 #1 Delivered". Thomas Built Buses (Press release). November 12, 2004. Archived from the original on November 25, 2004. Retrieved February 9, 2026.